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Financial and operational review


‘Calendar 2010 saw Exxaro benefit from a faster-than-expected recovery from the global recession as gains from generally greater demand at higher selling prices for Exxaro’s commodities, coupled with disciplined cost management, more than offset the negative impact of a stronger local and Australian currency to the US dollar.’

The group’s balance sheet and key financial metrics remain healthy and provide a solid platform to support its growth aspirations. Exxaro reported record earnings since its creation in November 2006, in turn resulting in a record dividend declaration to shareholders.

Overview

  • Revenue increased 14% to R17,2 billion
  • Comparable net operating profit up 52% to R2,6 billion
  • Headline earnings per share up 105% to 1 495 cents per share
  • Net cash inflow of R1,4 billion
  • Net debt to equity of 13%
  • Healthy financial metrics
  • Total dividend of 500 cents per share covered three times by attributable earnings

Introduction

The group’s audited financial results and actual physical information for the 12-month periods ended 31 December 2010 and 2009 are not comparable due to the R1 435 million impairment of the carrying value of the assets of KZN Sands, accounted for on 31 December 2009, and the inclusion of the 50% proportionally consolidated interest in Mafube Coal Mining (Pty) Limited (Mafube) for 12 months compared to seven months in 2009. To be meaningful, comparable supplementary financial results are disclosed in this review by excluding the 2009 impairment of the carrying value of the assets of KZN Sands.

After fulfilling all suspensive conditions, Glen Douglas dolomite mine was sold to Afrimat Limited effective 1 January 2011. The operating results of Glen Douglas are therefore still included for 12 months in 2010.

An average exchange rate of R7,72 (spot average R7,30) to the US dollar (USD) was realised compared to R8,39 for the corresponding period. In addition, unrealised foreign currency losses on the revaluation of monetary items denominated in foreign currency were recorded based on the relative strength of the local currency to the USD at 31 December 2010. The relative strength of the Australian dollar (AUD), most notably in the second half of 2010 when it traded around parity against the USD, continued to impact negatively on the financial results of the mineral sands operations in Australia. An average rate of USD0,87 cents (spot average of USD0,92 cents) to the AUD was realised compared with USD0,76 cents in 2009.

COMPARABLE SEGMENTAL RESULTS
  12 months ended

31 December
R million   2010   20091 
REVENUE       
Coal   10 515   9 731  
Tied operations   2 952   2 681  
Commercial operations   7 563   7 050  
Mineral sands   4 640   3 508  
KZN Sands   1 288   705  
Australia Sands   1 551    1 469  
Namakwa Sands   1 801   1 334  
Base metals   1 787   1 582  
Rosh Pinah   674   566  
Zincor   1 598   1 413  
Inter-segmental   (485)  (397) 
Other   213   188  
Total external revenue   17 155   15 009  
NET OPERATING PROFIT      
Coal   2 690   1 905  
Tied operations   186   75  
Commercial operations   2 504   1 830  
Mineral sands   179   (124) 
KZN Sands    (66)  (12) 
Australia Sands   138   (2) 
Namakwa Sands   107   (110) 
Base metals   (113)  (8) 
Rosh Pinah   143   105  
Zincor   (171)  (47) 
Other   (85)  (66) 
Other   (120)  (34) 
Total   2 636   1 739  
1Unaudited due to restatement of net operating profit of KZN Sands in 2009.      

Revenue

Group consolidated revenue increased by 14% to R17,2 billion due to generally higher sales volumes and commodity prices despite the impact of a stronger local and Australian currency.

Coal
Revenue was up 8% due to higher domestic sales volumes at lower realised prices being only partially offset by lower export sales volumes at higher export prices.

Mineral sands
Revenue increased by 32% to over R4,6 billion with increased sales volumes realising at higher prices.

Base metals
Revenue increased by 13% mainly as a result of the higher zinc price at an average zinc price for 2010 of USD2 161 per tonne; 30% higher than in 2009 when an average price of USD1 665 per tonne was realised.

Net operating profit

Group consolidated comparable net operating profit was R897 million or 52% higher at R2,6 billion at an operating margin of 15% compared with 12% in 2009.

Coal

The coal business reported a 41% increase in net operating profit to R2 690 million at an operating margin of 26% with higher export selling prices, higher sales volumes to ArcelorMittal South Africa Limited (AMSA) and Eskom, offset by lower sales prices domestically, lower export volumes and a stronger average realised local currency.

Net operating income for the year for the tied mines increased 148% mainly due to the non-recurring impact of Matla’s scope change in life of mine in the previous year together with the inflation-related increase in 2010 in terms of supply agreements with Eskom and AMSA.

Mineral sands
The mineral sands business reported a consolidated net operating profit as higher sales volumes at higher prices, supported by disciplined cost management, were instrumental in offsetting the significant impact of the relative strength of both the local currency and AUD to the USD.

Higher revenue assisted in achieving a consolidated net operating profit, increasing from a comparable loss in 2009 of R124 million to a profit of R179 million. Unlike 2009, where all three businesses reported net operating losses, only KZN Sands reported a loss in 2010.

Base metals
Despite higher revenue, a net operating loss of R113 million was reported due to production challenges at Zincor refinery. This was exacerbated by the higher cost associated with external zinc concentrate purchased, higher selling and distribution, electricity, labour, rehabilitation as well as maintenance expenses.

The following graph reconciles comparable net operating profit for 2009 to that reported for 2010:

Comparable net operating profit: FY09* vs FY10

Comparable net operating profit: FY09* vs FY10

  FY09   Price   Volume   Exchange   Inflation   Cost   FY10  
Coal   1 905   564   764   (178)  (329)  (36)  2 690  
Mineral Sands   (124)  504   674   (486)  (198)  (191)  179  
Base Metals   (8)  141   7   102   (108)  (247)  (113) 
Other   (34)  12   8   18   (27)  (97)  (120) 
Total   1 739   1 221   1 453   (544)  (662)  (571)  2 636  
*Excludes impairment of R1 435 million at KZN Sands in FY09  

Operations  

  12 months ended
31 December
6 months ended

30 June
  2010   2009   2010   2009  
UNAUDITED PHYSICAL INFORMATION
(000 TONNES) 
       
Coal          
Production          
– Power station coal   36 767   36 562   18 269   18 583  
Tied operations1   16 461   16 486   8 365   8 704  
Commercial operations   20 306   20 076   9 904   9 879  
– Coking coal   2 419   2 020   1 187   922  
Tied operations1   285   268   124   129  
Commercial operations   2 134   1 752   1 063   793  
– Other coal   7 502   6 638   3 518   3 061  
– Char   114   38   49    
Coal buy-ins     759     430  
Total   46 802   46 017   23 023   22 996  
Sales          
– Eskom coal   36 428   36 299   18 379   18 494  
Tied operations1   16 438   16 473   8 356   8 700  
Commercial operations   19 990   19 826   10 023   9 794  
– Other domestic coal   5 044   4 587   2 447   1 920  
Tied operations1   260   259   117   130  
Commercial operations   4 784   4 328   2 330   1 790  
– Coal export   4 106   4 715   1 842   2 389  
– Char   122   31   52    
Total   45 700   45 632   22 720   22 803  
Mineral sands2          
Production           
– Ilmenite   718   819   367   424  
– Zircon   196   185   94   97  
– Rutile   63   62   28   33  
– Synthetic rutile   90   109   51   54  
– Pig iron (LMPI)  153   181   81   95  
– Scrap iron   12   15   8   7  
– Slag tapped   262   331   141   171  
– Chloride slag   232   201   84   104  
– Sulphate slag   52   44   16   19  
– Leucoxene   13   14   7   7  
– Pigment   57   53   25   25  
Total   1 848   2 014   902   1 036  
Sales          
– Zircon   243   146   124   47  
– Rutile   79   51   35   19  
– Synthetic rutile   30   50   23   24  
– Pig iron (LMPI)  194   138   107   64  
– Scrap iron   3   6   1   4  
– Chloride slag   264   144   98   67  
– Sulphate slag   39   44   7   14  
– Leucoxene   16   15   7   1  
– Pigment   55   54   24   23  
Total   923   648   426   263  
Base metals          
Production          
– Zinc concentrate   120   108   60   53  
Rosh Pinah   101   94   52   47  
Black Mountain   19   14   8   6  
– Zinc metal   120   116   54   54  
Zincor   90   87   43   44  
Chifeng3   30   29   11   10  
– Lead concentrate   37   38   17   20  
Rosh Pinah   19   20   9   12  
Black Mountain   18   18   8   8  
Sales          
– Zinc metal sales   119   122   59   58  
– Domestic   90   93   46   44  
– Export   29   29   13   14  
Lead concentrate sales          
– Export   20   19   7   6  
1 Tied operations refer to mines that supply their entire production to either Eskom or ArcelorMittal SA Limited in terms of contractual agreements.
2 Includes Exxaro Sands Australia’s interest in the Tiwest joint venture.
3 Exxaro’s effective interest in the Chifeng refinery is disclosed. 

Coal

Production
Volumes were marginally higher than the previous year. Power station coal production at the Eskom tied mines was 25kt lower due to adverse geological and technical issues at Arnot mine which were only partially offset by higher production at Matla mine. Production in 2009 at Matla mine was affected by a water ingress incident for which successful mitigation was implemented in 2010.

Production at the commercial operations was marginally higher than in 2009 as higher production at Leeuwpan mine after commissioning the crushing and screening plant in 2010, coupled with the inclusion of production from Mafube for 12 months as opposed to seven months in 2009, offset lower production at Grootegeluk mine and North Block Complex due to full stockpiles at Eskom.

Coking coal production increased at Grootegeluk and Tshikondeni mines as a result of increased demand mainly from ArcelorMittal SA Limited (AMSA).

The inclusion of production from the Mafube joint venture for the full year in 2010 compared to seven months in 2009 as well as higher production at Grootegeluk, Leeuwpan, North Block Complex and New Clydesdale operations due to higher demand and improved dispatches, offset by marginally lower production at Inyanda, led to a 13% increase in steam coal production.

The char plant production was 200% higher than the previous year as the plant only started production in the middle of 2009.

Sales
Power station and coking coal sales to Eskom and AMSA respectively were marginally higher than the previous year. Other domestic sales were however 10% higher than in 2009 based on higher demand from AMSA which was met by redirecting sales destined for the export market from Grootegeluk; this in turn was only possible because of lower availability of trains and leased-in export entitlement.

Exxaro Coal’s strategy to increase export volumes was hampered by lower availability of trains, the Transnet Freight Rail strike as well as less export entitlement available for leasing. Exxaro’s Richards Bay Coal Terminal (RBCT) export entitlement increased from 1,8Mt to 6,3Mt per annum with the commissioning of the Phase V expansion but Transnet Freight Rail’s constraints limited Exxaro’s export capacity for 2010 at 3Mt per annum. The remainder of exports were either sold on a free-on-rail basis or though the lease of export entitlement.

Sales of reductants from the char plant improved threefold as 2010 was the first full production and sales year. Quality and demand for the product has exceeded our expectations.

Mineral sands

Production
At KZN Sands, there was a burn-through at Furnace 2 on 26 October 2010. Fortunately there were no injuries but the incident resulted in both furnaces being out of commission simultaneously for two months in the last quarter of 2010. Furnace 1 was shut on 1 July 2010 for a planned reline and pre-heating has now been completed, with first production at the end of January 2011.

Total run-of-mine tonnage was more than a million tonnes lower in 2010 as the Hillendale mine in KwaZulu-Natal nears the end of its life of mine. As a consequence of this and lower grades, heavy mineral concentrate was 73kt lower in 2010 at 414kt.

Zircon and rutile production was 11kt and 1kt higher than the prior year respectively as higher zircon production at Australia Sands due to improved overall utilisation of the dredge mine, coupled with improved recoveries at Namakwa Sands despite lower zircon head grades, more than offset lower production at KZN Sands resulting from the lower concentrate grade.

Higher slag and pig iron production at Namakwa Sands resulting from the benefits of increasing side feed into the furnaces was not sufficient to offset lower furnace production at KZN Sands caused by extended furnace downtime. Total slag tapped was 69kt lower at 262kt while low manganese pig iron (LMPI) was 28kt lower at 153kt. Ilmenite production was lower in line with the decrease in smelter slag output.

Furnace 2 at Namakwa Sands will be down for 103 days for a planned reline starting in February 2011.

At Australia Sands, synthetic rutile production was lower due to the planned 38-day shut late in the year and maintenance-related challenges in the first quarter of 2010. The synthetic rutile plant has a major shut every three years; the previous shut was in 2007.

The Kwinana pigment plant expansion in Australia was successfully commissioned in late June 2010 and achieved nameplate production capacity of 40ktpa in October. Significant supply interruptions from a key raw material supplier and an 11-day shut in May to complete all the tie-ins for the expansion led to lower pigment production.

Sales
Volumes at all three businesses generally increased on the back of stronger markets, further supported by higher selling prices. High stockpiles at the end of 2009 were reduced significantly, improving cash flow.

Base metals

Production
Zinc concentrate production at a higher grade at Rosh Pinah mine was 7kt higher than in 2009 with lead concentrate production 1kt lower.

Production of zinc metal at the Zincor refinery of 90kt was more than 3kt higher than in 2009 and can be attributed to less downtime on the acid plant. The 2009 production was also adversely affected by the accident in September 2009.

Sales
Zinc metal sales were 2% lower due to lower local demand.

Comparable earnings  

  12 months ended

31 December
R million   2010   20091 
Net operating profit excluding 2009 impairment   2 636   1 739  
Income from investments   2   2  
Net financing cost   (455)  (415) 
Equity-accounted income – net of tax   3 717   1 898  
Taxation2   (665)  (371) 
Minority interest   (27)   
Attributable earnings excluding impairment   5 208   2 853  
Adjustments net of taxation impact   (22)  56  
Headline earnings   5 186   2 909  
Weighted average number of shares (millions)  347   345  
Attributable earnings (cents per share)  1 501   827  
Headline earnings per share (cents per share)  1 495   843  
1 Not audited due to the comparability adjustment of 2009 figures.
2 A normalised rate of 28% was used in 2009 for comparative purposes.  
   

Comparable attributable earnings, including Exxaro’s equity-accounted investment in associates, were
R5 208 million or 1 501 cents per share, up 81% from 2009.

Headline earnings were R5 186 million or 1 495 cents per share. This is a 105% increase on the disclosed 2009 earnings of R2 514 million at 729 cents per share, but 77% higher on comparable 2009 HEPS of 843 cents.

Net financing costs

An analysis of the composition of the disclosed comparable net financing cost is shown below:

  12 months ended
31 December
R million   2010   2009  
Interest expense and loan cost   321   460  
Finance lease   70   66  
Interest income   (135)  (145) 
  256   381  
Interest adjustment on non-current provisions   199   34  
Total   455   415  

The higher interest expense is due to the higher interest adjustment on non-current provisions, namely the unwinding of the discount rate in respect of Exxaro’s environmental rehabilitation provisions accounted for at net present value, offset somewhat by a lower net interest expense due to lower net debt levels.

Income from equity accounted investments - net of tax

  12 months ended
31 December
  2010   2009  
Sishen iron ore company (Pty) Limited (SIOC) - 20%   3 623   1 762  
Chifeng - 22% effective interest   8   13  
Black Mountain - 26%   86   123  
Total   3 717   1 898  


The results of SIOC are fully reported by Kumba Iron Ore Limited in its financial results to 31 December 2010.

Production at the Chifeng zinc refinery was marginally higher than in 2009.

Exxaro’s 26% share in Black Mountain, acquired in the last quarter of 2008, contributed R86 million to equity income; lower than the 2009 contribution of R123 million.

Taxation

Excluding post-tax equity accounted income, the effective tax rate was 30%, marginally higher than the statutory rate of 28% due to the net effect of non-permanent differences.

A reconciliation of the tax rate reflects the following:
  Percentage  
(%) 
Effective tax rate as a percentage of profit before tax   11,3  
Tax effect of:    
– Share of associates and joint ventures   17,6  
– Prior-year tax   (1,9) 
– Special tax allowances   1,3  
– Exempt income   0,7  
– Other   (1,0) 
Corporate tax rate   28,0  

Dividends

Exxaro intends to progress to distributing 50% of attributable earnings to shareholders by means of interim and final dividend declarations. Dividend declarations in the medium term may, however, be lower to adequately provide for funding of the current growth pipeline of projects, comply with contractually agreed loan covenants, and maintain healthy key financial metrics.

Based on the record earnings and healthy cash flow position, the Exxaro board declared a total dividend of 500 cents per share for the 2010 financial year; a dividend covered three times by attributable earnings. The dividend declarations took cognisance of Exxaro’s significant short- to medium-term capital expenditure requirements.

Since the creation of Exxaro in November 2006, the following dividends have been declared:
Period ended   Dividend  
(cps) 
R million   R million  
including  
STC1  
Date  
declared  
Date paid/  
payable  
30 June 2007   60   211   211   15 August 2007   10 September 2007  
31 December 2007   100   353   353   20 February 2008   17 March 2008  
30 June 2008   175   620   620   13 August 2008   22 September 2008  
31 December 2008   200   710   710   23 February 2009   30 March 2009  
30 June 2009   100   356   356   19 August 2009   28 September 2009  
31 December 2009   100   357   357   24 February 2010   19 April 2010  
30 June 2010   200   715   715   11 August 2010   4 October 2010  
31 December 2010   300   1 074   1 074   23 February 2011   11 April 2011  
1 No STC is payable due to the utilisation of STC credits arising from the dividend receipts from SIOC.  

Total dividends declared for the 2010 financial year of R1 789 million are paid or payable to shareholders as follows: 
R million   Total   Final    Final  

interim  
Gross dividend declared   1 789   1 074   715  
BEE Holdco   933   560   373  
Public    629   378   251  
Anglo American   174   104   70  
Exxaro employee empowerment scheme (Mpower)1   53   32   21  
1 50% of this dividend accrues to employee beneficiaries in the non-management category.  


Cash flow  

  12 months ended  
31 December  
R million   2010   2009  
Net cash retained from operations   4 106    2 117  
Net financing cost, taxation and dividends   (1 742)  (2 323) 
Cash used in investing activities      
– New capacity   (1 522)  (990) 
– Sustaining and environmental capital   (1 155)  (992) 
Acquisition of investments and operations   (149)  (1 090) 
Dividends received   1 817   1 754  
Proceeds on sale of non-core assets and investments   60   11  
Other   (29)  (107) 
Cash inflow/(outflow)  1 386   (1 620) 
Share issue   29   43  
Other movements in net debt   96   227  
Decrease/(increase) in net debt   1 511   (1 350) 


Debt structure and financial covenants

The group’s debt structure at 31 December 2010 is:  
R million    Drawn   Available     Repayment profile  
Long term   4 360   4 930     716   2011  
– Corporate   3 576   355     856   2012   
– GMEP     4 500     1 865   2013  
– Australia Sands   784   75     296   2014  
        627   After 2014  
Cash and cash equivalents   (2 140)         
Net debt    2 220       4 360    
Short-term facilities     1 300        

Cash retained from operations was R4 106 million for the group. This was primarily used to fund net financing charges of R256 million, taxation payments of R430 million, dividend payments of R1 056 million and capital expenditure of R2 677 million of which R1 522 million was invested in new capacity and R1 155 million applied to sustaining and environmental capital. R918 million of expansion capacity expenditure was for the Grootegeluk mine expansion for Medupi (GMEP). After the receipt of R1 817 million in dividends, primarily from SIOC, the group had net cash inflow of R1 386 million for the financial year. The final dividend for payment in April 2011 will amount to a further cash outflow of R1 074 million offset by the dividend inflow from SIOC of R1 623 million.

Net debt of R3 731 million at 31 December 2009 accordingly decreased to R2 220 million at a net debt to equity ratio of 13% at 31 December 2010.

Compliance with the group’s financial loan covenants with external financiers is shown below:
  Ratio   Covenants  
Net debt to equity (%)  13   <80  
EBITDA interest cover (times)  9   >4  
HDSCR1   3,75   >1,3  
CHDSCR2   3,71   >1,5  

1 Historical debt service cover ratio (HDSCR) being cash earnings, less unfunded capital expenditure and taxation, plus dividends   received (collectively referred to as free cash flow), divided by mandatory capital and interest payments on financing facilities.

2 Cumulative HDSCR being cash and cash equivalents at the beginning of the period, plus free cash flow, less dividends paid, divided by   mandatory capital and interest payments on financing facilities. Dividend payments may not result in this calculation being less than 1,5.

Organisational structure

Activities to optimise Exxaro’s zinc asset portfolio continue to ultimately extract the most value in the divestment process, which is expected to start in 2011.

Commodity price and currency hedging

A total of 60% of Rosh Pinah’s projected zinc and lead concentrate sales was hedged in 2008 for the period July 2008 to December 2011 at forward prices ranging from USD2 215 to USD1 887 per tonne for zinc and USD2 385 to USD1 771 per tonne for lead. Taking the favourable currency hedging in place on these hedged prices, the average ZAR price equates to R19 976 per tonne. These hedges will mature in 2011.

On 31 December 2010 Exxaro had USD106 million of hedging in place at an average exchange rate of R7,19 for local operations as well as USD52 million at an average rate of USD0,87c to the AUD for the Australian operation.

Capital expenditure

More detail is provided in the growth section.
R million   Financial  
year 2012  
Estimate  
Financial  
year 2011  
Estimate  
12 months  
ended  
31 December  
2010  
12 months  
ended  
31 December  
2009  
Sustaining and environmental   3 956   2 244   1 155   992  
– Coal   2 204   1 014   516   432  
– Mineral sands   1 610   676   398   340  
– Base metals     150   169   127  
– Other   142   404   72   93  
Expansion   3 717   5 957   1 522   990  
– Coal   3 655   5 872   1 225   492  
– Mineral sands   62   41   294   486  
– Base metals     10   3   12  
– Other      34      
Total    7 673   8 201   2 677   1 9827  
GMEP (incl capitalised interest)  3 190   5 231   918    

Capital expenditure for 2010 and the medium term is dominated by Grootegeluk’s Medupi expansion project, known as GMEP. The GMEP capital disclosed includes capitalised interest.

Further capital expenditure warranting mention is:
  • Primary equipment replacement:
    • 2011 R263 million
    • 2012 R635 million
    • 2013 R608 million
  • Grootegeluk backfill project:
    • 2011 R243 million
    • 2012 R700 million
    • 2013 R368 million
  • Investment in developing Fairbreeze of R2,4 billion over the next two years (included in sustaining capital)
  • Co-generation at Namakwa Sands of R175 million
  • SAP upgrade of R214 million.

Post 2012, sustaining capital expenditure is expected to revert to a normalised R1,3 billion per annum.

Acknowledgements

I express my sincere appreciation to the very competent Exxaro finance teams throughout the group for their continued commitment, dedication and valuable contributions.

Share price volume traded for the period 1 January 2010 to 31 December 2010


Wim de Klerk

Finance director

15 March 2011


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