 |
|
Chief executive's review
|
|
| |
| KUMBA'S
FIRST YEAR AS AN INDEPENDENT ENTITY LISTED ON THE JSE SECURITIES EXCHANGE
SA HAS BEEN A NOTABLE SUCCESS |
| OVERVIEW
|
| |
|
The past
year our first as an independent entity listed on the JSE
Securities Exchange SA has been a notable success.
The immediate
objective of establishing Kumba as a strong, independent and diversified
mining company has been achieved. Our businesses in iron ore, coal,
heavy minerals, base metals and industrial minerals operated profitably
and contributed to the Group's strong cash flow in a challenging
environment for the mining industry, and business generally, around
the world.
The benefits
of the re-engineering programme completed prior to unbundling
have been carried through and, coupled with an embedded culture
of continuous improvement and operational excellence, have underpinned
this performance and established a solid foundation for further
profitable growth.
To grow
our business successfully, strong and sustainable cash flows are
essential. Our strategy going forward is to continue to focus on
those commodities and investments that offer above average growth
and returns, while spreading the risks associated with the volatility
that characterises the supply and demand for minerals and metals
in the world's major markets.
Kumba possesses
a powerful commodity portfolio in terms of our asset base, current
operations and growth opportunities. In iron ore, our Sishen mine,
one of the world's largest open-pit operations, exploits the largest
known reserve of lump iron ore and enables us to rank fourth among
global seaborne traded iron ore. Further reserves of similar quality
await development at Sishen South. Our coal business includes two
of the lowest cost coal mines in southern Africa, enhanced by long-term
supply contracts with Eskom and Iscor Limited. In zinc, our operations
centre around the lowest-cost refinery in the world, which has enabled
this business to remain profitable over the last year in the face
of one of the worst markets for zinc in more than a decade. During
the year, we commissioned our new mineral sands mine and extraction
plant near Empangeni in KwaZulu-Natal. When the associated smelter
complex, currently under construction, is completed, this operation,
together with our Australian investments, will establish Kumba as
the world's third largest producer of titanium dioxide feedstock.
The assets comprising our industrial minerals portfolio are of strategic
significance in regard to the beneficiation and marketing of iron
ore.
Black economic
empowerment is an important element in our growth and development
strategy and during the year we concluded an anchor empowerment
agreement with the Tiso Kgalagadi Consortium ("Tiso"). We are pleased
to report that the Industrial Development Corporation ("IDC") has
maintained its issued holding. Anglo American emerged as the largest
single shareholder at the year-end and indicated its support for
our strategy.
|
| |
| FINANCIAL
RESULTS |
| |
|
Net operating
profit for the year more than doubled from R584 million, to R1 683
million and headline earnings per share increased by 97% to a record
level of 385,3 cents.
It is pleasing
to report that each of Kumba's strategic business units, namely
iron ore, coal, heavy minerals, base metals and industrial minerals
contributed positively to the growth in profits and earnings.
|
| |
| CASH
FLOW AND DEBT |
| |
|
The cash
flow generated by the strong performances of all the businesses
was supplemented during the year by Ticor Limited's second installment
of R109 million for its interest in the KwaZulu-Natal heavy minerals
project and the issue of 14,1 million new shares to Tiso, at a subscription
of R393 million.
After capital
expenditure, the net effect was the reduction of Kumba's debt of
R2 541 million arising from the unbundling, to R1 143 million by
the year-end.
|
| |
| OPERATIONAL
PERFORMANCE |
| |
|
Iron ore
production, sales, operating income and cash flow, strongly underpinned
by superior product quality and a global customer base rose to record
levels.
Notwithstanding
the fact that 25% of the production was sold to Iscor Limited in
terms of a long-term agreement which became effective from the start
of the year at cost plus a management fee of 3%, operating profit
increased by 75% over the previous year to R1 221 million,
representing 73% of the Group's total net operating profit for the
year.
The only
significant constraint on the Sishen iron ore mine at this time
is the current carrying capacity of the rail system to Saldanha
Bay and loading facilities at the port. Dedicated teamwork between
Kumba, Orex and South African Port Operations ("Port Operations")
resulted in record exports for the year. I am pleased that considerable
progress has been made to increase the capacity of the line and
the port in a systematic manner both in the short term and over
the next ten years.
Coal
achieved a remarkable performance and made a substantial contribution
to the bottom line. Revenue increased by 20% to R1 489 million,
while operating profit rose by 155% to R255 million, reflecting
the business unit's ability to increase production while driving
down costs. Eskom and Iscor Limited are the principal customers
and accounted for the increase in production and stability of the
revenue stream. This solid foundation will be supplemented substantially
by export earnings on completion of the Phase V expansion of the
Richards Bay Coal Terminal, scheduled for 2004.
One of the
most notable, albeit still small, contributions to operating profit
for the year came from the successful start up of the heavy minerals
project in KwaZulu-Natal. Officially opened in September 2001, the
project has consistently run ahead of schedule and within budget.
As the mining operation is ramped up and the first of the smelter's
two furnaces is commissioned during the coming year, revenue and
profit are expected to increase substantially to the point of full
production in 2005.
Base
metals turned in revenue of R941 million and an operating profit
of R102 million. The lowest zinc metal prices in more than a decade
were offset to an extent by the depreciation of the Rand during
the year. Key to the success of the business is the fact that the
Zincor electrolytic refinery in Springs is one of the lowest cost
operations of its type in the world.
|
| |
| BUSINESS
DEVELOPMENT |
| |
|
Northern
Cape iron ore
Kumba's total
mineral resource of some two billion tonnes of iron ore in the Northern
Cape represents the company's most significant asset. About 75%
of the reserve is located at the Sishen mine and the remainder about
70 km to the south near Postmasburg. A feasibility study, aimed
at establishing a mining operation called Sishen South and integrating
it with the operation at Sishen, will be completed at the end of
2002. Apart from the feasibility and optimisation study, negotiations
with Spoornet culminated in the signing of a long-term rail tariff
agreement, and co-operative commitments regarding increasing the
capacity of the Orex line and iron ore export terminal at Saldanha.
Negotiations with the owners of neighbouring iron ore assets to
identify the potential for, and benefits of a consolidation of our
respective interests in the region were also initiated and are progressing.
Hope Downs
The technical
report of the feasibility study to exploit a 400 million tonne iron
ore reserve in the Pilbara region of Western Australia was successfully
completed just before the year-end. Attention has now turned to
the assessment of funding options for the development of a mine
and export logistics in conjunction with our partners, Hancock Prospecting
Proprietary Limited of Perth, Australia.
Subject
to regulatory approvals, market support, a suitable funding plan
and shareholder approval, the target date for commissioning the
mine is early 2006, with full production anticipated some five years
later.
Heavy minerals
The
construction of the first of the two furnaces planned for the smelter
at Empangeni, in KwaZulu-Natal, to process the ilmenite from our
new mine at Hillendale was 80% complete and well within budget at
the year-end. Commissioning, originally scheduled for March 2003,
is now planned for December 2002. The construction of the second
furnace is scheduled for completion early 2004.
Kumba owns
60% of the project, which is managed by Ticor South Africa. The
balance is owned by the Australian listed titanium dioxide company
Ticor Limited, which also has an option to acquire Kumba's holding
on commissioning the second furnace. Kumba in turn increased its
stake in Ticor Limited to 49,15% during the course of the year.
Coal exports
The South
Dunes Coal Terminal Consortium ("SDCT"), of which Kumba is a leading
member, succeeded in concluding agreements with both Spoornet and
the shareholders of the Richards Bay Coal Terminal ("RBCT") that
would allow SDCT to export 6,5 million tonnes per annum of coal
from an upgraded RBCT facility by 2004/5. Of this tonnage Kumba
has an entitlement of two million tonnes per annum. Kumba has concurrently
completed a feasibility study for the development of its Kalbasfontein
reserve of high-grade steam coal just north of Witbank. The inclusion
of a black empowerment partner in the project, scheduled to deliver
one million tonnes per annum of product for export via RBCT, is
being actively pursued. Unfortunately, progress with this exciting
development and that of all SDCT related projects
has been unexpectedly delayed by a series of issues raised by the
National Port Authority, a subsidiary of Transnet. Further delays
could jeopardise the realisation of the many growth opportunities
planned by the SDCT and other RBCT Phase V members.
|
| |
| BLACK
ECONOMIC EMPOWERMENT (BEE) |
| |
| During
November 2001, Kumba and the Tiso concluded an anchor empowerment
agreement in terms of which Tiso has secured an initial shareholding
of 4,8% in Kumba. Tiso is an empowerment investment consortium representing
a broad grouping of black business people with commercial and social
interests closely aligned to Kumba's operations. At the operational
level, Kumba is also engaging Tiso and other BEE companies with a
view to identifying mutually beneficial opportunities. The discussion
initiated with Eyesizwe Coal (Pty) Limited, aimed at exploring synergies
to build and strengthen our respective coal interests, is an exciting
example of this process |
| |
| SHAREHOLDING
STRUCTURE |
| |
| By
the end of the financial year, Anglo American directly and indirectly
with 20,1%, the Industrial Development Corporation with 13,97% and
Tiso with 4,8%, emerged as the major shareholders in Kumba with a
collective holding of 38,87%. |
| |
| Local
and foreign fund managers and other shareholders held the balance
of 61,13%. |
| |
| CORPORATE
GOVERNANCE |
| |
|
At the start
of the financial year and during the subsequent listing of Kumba
on the JSE Securities Exchange SA, we tabled our intention to make
corporate governance a distinguishing feature of Kumba's business.
In the statement
to shareholders, our chairman has already commented on some of the
notable achievements, particularly those relating to the functions
and responsibilities of the Board.
Starting
with the advantage of a clean sheet, Kumba has adopted the best
international practices and guidelines currently available. The
report on corporate governance, included as a separate section in
this annual report, will also show that our principles and practices
are aligned with those recommended in the King Report on Corporate
Practices and Conduct, published in 1994. The recommendations of
the second King Report on Corporate Governance in South Africa ("King
II"), published in 2002, are being reviewed to ensure that our governance
structures are fully in line with this latest report as well. Initial
indications are that only minor changes will be required.
|
| |
| SUSTAINABLE
DEVELOPMENT |
| |
|
In line with
the recommendations of King II, safety, health and environment (SHE),
human resources, social responsibility, and stakeholder relations
are key to Kumba's commitment to sustainable development.
These functions
and responsibilities lie at the very heart of our operations and
managing them effectively is demanding increasing levels of expertise,
experience and technology. During the year several senior appointments
were made to meet this need and to give our programmes additional
support and impetus.
In the chairman's
statement to shareholders, the need for renewed and even more concerted
efforts to improve the safety of our working environment
for all our employees and contractors has been strongly underlined.
Although the indices measuring our safety performance improved during
the year, and are well within industry benchmarks, the eight work-related
fatalities were recorded with deep regret and concern.
All of our
operations are committed to achieving the highest levels of safety
possible in their working environments and to ensuring that safety
is an agenda priority at all management meetings.
In a relatively
short space of time, HIV/Aids has become one of the most significant
threats to the sustainable development of southern Africa. Since
1997 Kumba has been engaged in awareness and education programmes
among employees and their families aimed at preventing the spread
of the disease and assisting employees living with the disease,
by means of comprehensive wellness programmes.
With the
full co-operation and support of the labour unions, pension and
medical aid funds these programmes are being broadened to include
a "know your status" campaign throughout the company.
In the coming
year, the extension of these interventions to include antiretroviral
treatment for HIV-positive employees will be thoroughly evaluated
in conjunction with the health authorities, labour unions and medical
experts. Kumba is firmly committed to proceed with an antiretroviral
programme if it is shown to be in the best overall interest of the
employees and the company.
In addition,
Kumba is participating in the comprehensive HIV/Aids study being
conducted by the Chamber of Mines.
Environmental
and rehabilitation management plans complying with the regulatory
requirements of the Department of Minerals and Energy Affairs are
in place at all Kumba's mines. The regulatory requirements are the
base line that each of the mines continuously endeavours to exceed.
This past
year, particular attention was paid to the rehabilitation of the
Hlobane and Durnacol collieries in KwaZulu-Natal, closed during
2000 and 2001 respectively.
Employment
equity is viewed as an important element of sustainable development
and we are pleased to report that we have made good progress.
In July
2001, Kumba registered as a designated employer in terms of the
employment equity regulations. Every business has defined its equity
goals and is working actively towards achieving the targets set.
Training
and development is one of the key components of employment equity
and our human resources development programme. During the past financial
year more than 65% of the company's employees attended one or more
training programmes. This involved an expenditure of R62,6 million,
equal to 6,1% of the company's payroll a ratio considered
to be one of the highest in the mining industry in South Africa.
With industry-related
remuneration and benefits, Kumba attracts and rewards its
employees fairly and competitively. At the start of the current
financial year an incentive scheme was introduced to ensure that
all employees throughout the company could share in the company's
financial achievements.
We believe
that an incentive policy consisting of two elements a bonus
scheme based on the achievement of mutually agreed targets and a
gain share scheme, when targets are exceeded contributed
substantially to the achievement of this year's results. Production
and profit targets have been exceeded and all employees throughout
the company will participate in the gain share incentive.
The primary
focus of Kumba's social responsibility and transformation
programme is in the areas of education, training and skills development.
Increasing
attention is being given to poverty alleviation and the economic
sustainability of the communities in which we operate.
During the
course of the year the Minister of Minerals and Energy appealed
to Kumba to play a leading role in facilitating programmes to alleviate
poverty in the Northern Cape. This challenge has been accepted and
is being integrated into the comprehensive programmes already in
place at Sishen.
Corporate
ethics, business principles and values are viewed and managed
as an integral part of our business. Excellence in these areas is
the driving force and common denominator. Building on the success
of the continuous improvement programme, a task team was appointed
during the second half of the year to incorporate these concepts
into a more comprehensive programme to be known as the Kumba Way.
Focusing on building a culture based on "living the values" and
on operational excellence, it will be rolled out in the coming year.
|
| |
| LOOKING
AHEAD |
| |
|
Until such
time as the major economies of the world show more synchronised
growth now not expected before the first quarter of 2003
the commodity prices that govern our financial performance
will remain under pressure in the year ahead.
The rationalisation
of the global steel industry is showing positive results in terms
of rising steel prices. This, together with the continued increase
in demand for iron ore from China, should increase the potential
for a more favourable result from iron ore price negotiations during
the last quarter of the new financial year, in contrast to the recent
decline of as much as 5% for certain categories.
International
spot prices for thermal coal declined sharply towards the end of
the fourth quarter of the 2002 financial year and, although they
should recover during the European winter, are not expected to rise
above the average level achieved during 2002. However, the coking
coal market, on which an important portion of Kumba's coal business
is based, remains buoyant. In the domestic market the demand for
coal from our major customers Eskom and Iscor Limited is expected
to be firm with moderate price increases expected from January 1,
2003.
While the
demand and prices for rutile and zircon are expected to remain relatively
stable in the coming year, the prices for ilmenite and titanium
dioxide are not expected to move off their current levels until
the global economy begins a sustained recovery.
The world
supply of zinc metal is expected to continue to exceed demand during
the next financial year and act as a restraint on the price of the
metal. Due to a tight concentrate market worldwide, zinc treatment
charges are also expected to remain under pressure.
At the operational
level the excellent performance of all the businesses should continue.
Iron ore and coal production is expected to increase to meet the
contractual commitments and the firm demand coming from our customer
base in both the international and domestic markets. Heavy mineral
revenue will increase in line with the ramping up of production
and the commissioning of the first furnace at the smelter in KwaZulu-Natal.
Base metal markets are expected to remain depressed with a modest
recovery in prices expected towards the latter part of the coming
financial year. However, the robust nature of our ongoing business
is expected to keep it cash positive and profitable.
Capital
expenditure in the coming financial year, largely due to the ongoing
investment in the heavy minerals project in KwaZulu-Natal, will
be of the order of R1 791 million. This represents a major step
in our investment programme for future growth.
While the
Mineral Bill is certain to present the industry with new challenges
and opportunities, it is not anticipated that the profile of Kumba's
existing and new business developments will change materially. We
support the underlying principles of the Mineral Bill and will participate
constructively in its application both in our own right,
and in association with the Chamber of Mines.
In conclusion,
Kumba's first year as an independent entity has been an outstanding
success. Our financial results exceeded our most optimistic forecasts
and our pipeline of new projects and investment opportunities has
firmed up significantly.
It was a
team effort second to none and I wish to pay tribute to each employee
of Kumba for his or her unique contribution.
I also wish
to pay tribute to the Board for its guidance and wise counsel and
to thank our chairman, Hans Smith and my fellow executive directors,
Mike Kilbride, Richard Wadley, Dirk van Staden and Charles
Meintjes for their uncompromising commitment and support.
While our
success will again be contingent on external factors such as the
Rand/US dollar exchange rate and commodity prices, I am confident
that excellent performance from all our operations will continue
to deliver outstanding results.
|
| |
 |
| |
Con
Fauconnier
Chief
executive |
|
Back
to top
|
|
PDF downloads
Kumba
annual report
(3.45 MB)
Chairman's
statement
(182 KB)
Chief
executive's review
(425 KB)
Financial
review
(286 KB)
Review
of business operation
(305 KB)
|