2.   THE MINING ASSETS

2.1  

Introduction

This section gives an overview of Exxaro and its Material Properties including historical company development, location and property description and operating results.

2.2  

Exxaro – Corporate Structure and Business Structure, History and Strategy

2.2.1  

Corporate and Business Structure

Exxaro is a public listed company. Its primary listing is on the JSE Limited (“JSE”) and it has an American Depositary Receipt (“ADR”) programme on the New York Stock Exchange, Inc (“NYSE”). Kumba Iron Ore is a company to be listed on the JSE. The principal executive offices of Exxaro are located at Kumba Limited, Roger Dyason Road, Pretoria West, 0001, Pretoria, Gauteng Province, Republic of South Africa.

Exxaro and its subsidiaries conduct underground and/or surface mining and related activities, including exploration, development and operation of mines, metallurgical processing, smelting and refining. Exxaro’s ownership comprises holdings in Direct Subsidiaries, Indirect Subsidiaries, Joint Ventures (Direct and Indirect) and Associate Companies (Direct and Indirect). These subsidiaries, joint ventures and associate companies comprise dormant companies, exploration companies, mining companies, investment holding companies, marketing companies, mineral rights holding companies, mining related service companies and property holding companies.

Exxaro’s operational structure will be based on five reporting entities: Base Metals; Industrial Minerals; Heavy Minerals; Iron Ore and Coal. Exxaro’s corporate structure is depicted in Figure 1.3 [70 KB].

In South Africa, Exxaro and its subsidiaries have 12 producing mines, six projects, three smelters/plants, five coal processing plants and one coal destoning plant.

In Australia, Exxaro will operate the Tiwest JV in association with Kerr McGee, and has the Moranbah South coal project. In Namibia, Exxaro operates the Rosh Pinah mine. In Madagascar, Exxaro has an option to acquire the Toliara Sands Project. Kumba Iron Ore has two operating mines and two projects.

2.2.2

History

Exxaro was incorporated and registered as a public company in the Republic of South Africa in June 2000 and listed on the JSE on 26 November 2001 following the unbundling of Kumba from Mittal Steel South Africa Limited (“Mittal Steel”), formerly Iscor Limited (“Iscor”). Table 2.1 provides a brief description of the significant milestones in the history of Exxaro.

Table 2.1 Historical Milestones
Date Activity
1932 Thabazimbi Iron Ore Mine commences mining operations.
1953 Sishen Iron Ore Mine commences mining operations.
1955 Acquisition of Durban Navigation Collieries.
1969 Rosh Pinah Lead-Zinc Mine commences mining operations.
1976 Sishen Iron Ore Mine commences export of iron ore via recently completed railway line to Saldanha Bay.
1980 Grootegeluk Coal Mine commences mining operations.
1983 Tshikondeni Coal Mine commences mining operations.
1989 Iscor is privatised and listed on the JSE.
1992 Leeuwpan Coal Mine commences mining operations.
1995 Acquisition of a 35% shareholding in Ticor Limited of Australia.
1996 Acquisition of interest to conduct a feasibility study on the Hope Downs exploration property.
1996 Commencement of major re-engineering and transformation programme.
1998 Acquisition of remaining 65% interest in Zincor Limited from Gold Fields of South Africa.
1999 Increase shareholding in Ticor Limited of Australia to 43.4%.
2000 – 20 November Iscor shareholders approve the process of putting assets into separate legal entities.
2001 Sale of 40% of Kumba’s interest in the Heavy Minerals Project to Ticor Limited.
2001 Divestment of gold exploration interests in exchange for an interest in Mincor Resources NL.
2001 – 1 March Announcement of restructuring.
2001 – April Increase in shareholding in Ticor Limited of Australia to 43.8%.
2001 – 26 November Kumba (Iscor Mining division) unbundled and separately listed on the JSE.
2003 Anglo American becomes Kumba’s majority shareholder.
2005 – 13 October Announcement of the transaction that will result in the creation of Exxaro and Kumba Iron Ore.
2005 – 22 November Take-out of Ticor Limited minority shareholders through a Scheme of Arrangement.

2.3

Background

SRK is a subsidiary of the international group holding company, SRK Group. SRK has been commissioned by the directors of Kumba to prepare a CPR on the Material Properties which will be incorporated into Exxaro and Kumba Iron Ore.

The description of the transaction is summarised in Section 1.2.1.

Table 2.2 Salient Historical Operating Statistics
IRON ORE   2002(F) 2003(F) 2003(H2) 2004(C) 2005(C)
Production            
   Sishen Mine (Kt) 25,903 26,168 13,470 27,609 28,458
   Thabazimbi Mine (Kt) 2,421 2,389 1,270 2,503 2,530
Total (Kt) 28,324 28,557 14,740 30,112 30,987
Sales            
   Sishen Mine exports (Kt) 19,916 20,946 10,004 20,923 22,113
COAL            
KUMBA COAL            
Coking Coal            
Production            
   Grootegeluk Mine (Kt) 1,670 1,830 884 1,972 1,859
   Tshikondeni Mine (Kt) 404 377 193 437 414
Total (Kt) 2,074 2,207 1,077 2,409 2,273
Thermal Coal            
Production (Kt) 13,351 13,036 7,201 14,017 14,573
Sales to Eskom (Kt) 13,198 13,051 7,154 14,356 14,703
Other Coal            
Production            
   Grootegeluk Mine (Kt) 1,194 1,313 628 1,403 1,551
   Leeuwpan Mine (Kt) 1,631 1,456 845 1,615 1,442
Total (Kt) 2,825 2,769 1,473 3,018 2,993
EYESIZWE COAL            
Thermal Coal            
Production            
   Arnot Colliery (Kt) 4,924 5,629 3,074 6,019 4,976
   Matla Colliery (Kt) 12,548 14,167 7,761 15,528 12,425
   New Clydesdale Colliery (Kt) 853 1,003 519 1,108 1,185
   North Block Complex (Kt) 980 1,428 859 2,518 3,063
Total (Kt) 19,305 22,227 12,212 25,173 21,649
HEAVY MINERALS            
Ticor SA            
Production            
   Ilmenite (Kt) 44 91 87 262 358
   Zircon (Kt) 45 53 25 49 47
   Rutile (Kt) 19 20 9 20 23
   Low manganese pig iron (Kt)   3 12 63 89
   Scrap pig iron (Kt)     3 5 8
   Chloride slag (Kt)     13 96 134
   Sulphate slag (Kt)     10 40 30
Ticor(1)            
Production            
   Ilmenite (Kt) 223 214 109 236 220
   Zircon (Kt) 39 40 19 38 35
   Rutile (Kt) 15 18 9 18 16
   Leucoxene (Kt) 9 13 5 11 12
   Synthetic rutile (Kt) 89 90 56 112 111
   Pigment (Kt) 46 47 27 54 53
BASE METALS            
Zinc            
Production            
   Rosh Pinah (zinc concentrate) (Kt) 75 91 54 124 126
   Zincor (zinc metal) (Kt) 105 115 55 104 102
   Chifeng (zinc metal)(2) (Kt)     3 12 15
   Rosh Pinah (lead concentrate) (Kt) 28 22 18 27 25
INDUSTRIAL MINERALS            
Glen Douglas            
Production            
   Dolomite (Kt) 543 642 327 653 689
   Aggregate (Kt) 650 586 302 705 666
   Lime (Kt) 99 99 36 73 26
(1)
  
Ticor was consolidated from 1 April 2003. The production tonnes reflect Ticor’s 50% interest in its Tiwest JV joint venture. Physical information provided for periods prior to consolidation are for comparative purposes only.
(2) The effective interest in the physical information of the Chifeng refinery has been disclosed.
(F) Financial Year ended 30 June.
(H2) Six months ended 31 December due to the change of Financial Year.
(C) Calendar Year ended 31 December.

2.4

Overview of the Material Properties

The following sections include Tables which present the design and operating capacities of production units which will be in operation for the duration of the various LoM Plans.




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